";s:4:"text";s:23488:"No air pressure build-up in system. Turbo cut-off valve not sealing. Moisture that Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. %PDF-1.3
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Rapid spitting of air from purge valve in small amounts. Maintenance interval not followed. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Connect heater electrical plug to heater receptacle. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Add additional compressor discharge line before air dryer. Check and replace pressure-controlled check valve as needed. dryer must be replaced). Carson City, NV 89706
Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Purge valve washer installed upside-down. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Cut-out pressure never achieved by air compressor. Pressure-controlled check valve not installed in system or not working properly. No airflow from purge valve after initial purge blast (dryer decompression). Special Order. Park the vehicle on a level . Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Purge valve frozen open (cold weather operation). System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Part no. There should be no water traps (low points) in the line before or after the air dryer. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. WABD1226-G, SAFETY VALVE, WABCO TYPE. Availability - If no Inventory shown, call regional CS. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Replace turbo cut-off valve. Air line between governor and air dryer port 4 kinked or plugged. Remove the air dryer from. Use markers to label the lines for proper reinstallation. 0000001279 00000 n
Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. View online or download Wabco 1200 Plus MCP Maintenance Manual. Review the application guidelines. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Inspect valve bore for wear. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Table D: System Saver Series. Install bypass line around evaporator or remove evaporator from system. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Increase air system capacity or reduce air demands. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Low voltage to heater connector. Heater assembly not working. 2 Component Removal and Installation. 0000025931 00000 n
Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Part no. I bet you never had both coalescing filter and the desiccant filters . Troubleshoot the Air Dryer 1. 12V-100W. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Product line Midland. 0000007605 00000 n
The brand Wabco is Belgian. Debris under purge valve seat, such as particles from fittings or air inlet line. Holset E-type compressor used, but no Econ valve installed. Check heater. This is the Meritor WABCO 4324130010 air dryer. High air system demands during compressor unloaded cyde. Make sure governor to dryer port 4 line is free of water/oil. Repair/replace per manufacturers instructions. Wrong air line connected to dryer port 4 (unloader port). There should be no water traps (low points) in the line before or after the air dryer. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. . Frequency varies with engine speed. Repair/replace per manufacturers instructions. Dry system air flows back through the dryer. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. . Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 0000030707 00000 n
Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Model 1200 & 1200P Air Dryers . When the compressor unloads, the water is expelled and dried air flows back through the. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port If no leaks in system, check compressor output. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Part . Product line Reman. 0000049169 00000 n
The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). System saver series single cartridge air BH&ecS 35. . It features a spin-on desiccant cartridge. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Tell us what you need or were expecting to find. Wrong air line connected to dryer port 4. Control Port: 0.25 in.-18 NPTF. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Go directly to our Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. The comparison of the monthly costs. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. document search. ^rTqL`^1J7tHHqR$}>&:@ Outlet check valve not seating. Some innovations in this field belong to the brand. Tests. This product's warranty may depend on type and vocation. (48 pages). $525.53. Section 8: Appendix V - Temporary Air Dryer . 35. Repair/replace if necessary. Quantity: Description. 0000006454 00000 n
Quick view Compare . Delivery Port: 0000036105 00000 n
Disconnect all air lines. 0000001741 00000 n
Compressor not completely unloading when cut-out pressure is reached. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. . System Saver 1200 Installation Instructions. Meritor WABCO System Saver 1200 Installation Manual (.pdf) b. Regeneration valve not shutting off regeneration airflow. Replace desiccant cartridge. 0000037230 00000 n
(48 pages). Ensure lip on aluminum washer faces DOWN, away from dryer. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Replace desiccant. $91.19 USD Not Yet Rated . 10 psi is taken from supply and secondary tanks. Air dryer not plumbed correctly (connections reversed). Disassemble and dean purge valve. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Check for air leaks in system and repair as needed. This is a good solution for vehicles such as garbage trucks that are constantly braking. Add to Cart. item status Active. 7 Black Rock Road
Heater Kit. Lightweight. 0000002177 00000 n
Inspect compressor per manufacturers instructions. This back flow dries the desiccant, preparing it for the next cycle. Drain all pressure from the air system. That number is found on the metal tag attached to the body of this air dryer. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Part# 650-R109994 . CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Wabco SS1200 Plus Type Air Dryer *NEW*. 0000015804 00000 n
866-736-4222 (Toll Free) | | . Leak in line between supply tank and governor. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. products Details List AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. dryers, NOTE: This procedure is for removing and replacing a unit. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Pressure protection elements will not open. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Its history began in the 1869. Product Catalog or 0000020675 00000 n
New WABCO SS1200 Air Dryer. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. b. Accupart International
Air dryer not connected to supply tank or connections reversed at dryer. nRemove and inspect purge valve and clean water/oil from top of piston. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Move dryer farther from compressor. Inspect governor per manufacturers instructions. The site may feel slow and unresponsive at times. Air dryer frozen (water collecting in base of dryer is freezing). Verify coned air line installation and correct as needed. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Replace outlet check valve. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Maintenance. Leak in line between governor and dryer port 4. Lip seal installed upside-down on piston. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Ships within 3 to 6 weeks. 22-30 ft-lb (30-40 N m). air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 The pressure protection elements are non-serviceable. 2. . For assistance, call the Meritor OnTrac Customer Call Center. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 0000001988 00000 n
Remove one-way check valve. Regeneration cycle too short (less than 10 seconds). 0000001763 00000 n
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Sign up to receive all the latest product news. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Install pressure-controlled check valve in secondary tank. Figure 2.24 and Figure 2.25. Repair/replace per manufacturers instructions. 0000036128 00000 n
Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Wear safe eye protection. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Replace the air dryer. No electrical power to heater connector. Air governor has less than 16 psi (110 kPa) range. 2022511. 0000003541 00000 n
d. Allow at least two inches (51 . Troubleshooting. 0000007820 00000 n
28. 4. . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Remove regeneration valve and clean oil from diaphragm. Repair heater circuit. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Its history began in the 1869. trailer
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WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . 0000003328 00000 n
50. 0000030729 00000 n
Check for a blown fuse. Wabco air dryer troubleshooting The brand Wabco is Belgian. WABCO 1200E Manual Online: Air Dryer Assembly. KIT, AIR DRYER, WABCO TYPE TWIN. USA 13 standard packs in stock. Clear blockage. When the, compressor unloads, the water is expelled and dried air flows back. Add cooling coil or heat exchanger before air dryer. One cartridge is drying air while the other is regenerating. 0000038578 00000 n
NOTE: This procedure is for removing and replacing a unit. It features a spin-on desiccant cartridge. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. 0000025953 00000 n
Air flows out of purge valve entire time compressor is unloaded. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. WABCO 1200E Manual Online: Troubleshooting. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Some innovations in this field belong to the brand. Blocked line/pinched line from purge tank. Replaceable Spin-On Cartridge. No regeneration cycle. Cartridges and Kits include all replaceable O-Rings. Part# 815-4324139292 . 0000008976 00000 n
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Figure 2.25. properly. Inspect and replace outlet check valve as needed. 0000015826 00000 n
Resources. Dryer leaks from purge valve during compressor loaded cycle. 0000010099 00000 n
WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Purge valve snap ring not fully seated in groove. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. . System saver series single cartridge air Some changes in plumbing and/or installation may be required. 29. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Air dryer does not purge when compressor unloads (no blast of air from purge valve). Install Econ valve to provide make-up air to compressor. Water in system tanks, everything else checks out okay. 955205. item status Active. 0000001225 00000 n
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We are doing scheduled site maintenance. 0000004699 00000 n
Alcohol evaporator installed between dryer and supply tank. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Moisture that, condenses out also collects in the base of the dryer. 0000008998 00000 n
AT955205K: 14341. 0000004906 00000 n
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950015K. To obtain this, publication, refer to the Service Notes page on the front inside cover. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. One-way check valve installed in supply tank. Troubleshooting and Testing. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Air Dryer - Wabco System Saver 1200. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. This heater from WABCO has a calculated volume of .428.
`` 3;M\. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Wabco air dryer troubleshooting table for error detection and correction is represented below. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Tighten the capscrews to. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. ";s:7:"keyword";s:36:"wabco 1200 air dryer troubleshooting";s:5:"links";s:213:"Christmas Home Tours 2022,
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